Chemical Imaging Technology
NIR/SWIR hyperspectral imaging cameras
LLA Instruments GmbH provides high-speed analysis technology for sorting processes in plants as well as quality control applications in laboratory, science and R&D.
KUSTAx.xMSI - NIR hyperspectral imaging cameras for recycling
High-speed identification and analytical imaging in sorting processes
The hyperspectral cameras KUSTA1.7MSI, KUSTA1.9MSI and KUSTA2.2MSIsens (KUSTAx.xMSI) are designed for the identification and the subsequent sorting of materials from waste collections (recycling).
KUSTA1.7MSI and KUSTA2.2MSIsens are particularly suitable for the identification of fine grained materials (flakes, agglomerates, granulates) of a few mm in diameter on fast moving conveyor belts. Whether the hyperspectral camera KUSTA1.7MSI or KUSTA2.2MSIsens is proposed depends on the NIR absorption characteristics of the material to be analysed.
The high sensitivity of the hyperspectral camera KUSTA1.9MSI permits applications like:
■ PVC elimination of PET-flakes
■ Identification of thin foils in mixed plastics
■ Detection of additives in plastics
■ Paper analysis
Schematic illustration of a sorting plant
The sorting material is moving on a conveyor belt with a speed of up to 2.5 m/s towards the hyperspectral camera KUSTAx.xMSI. The material is analysed passing below illumination unit and hyperspectral camera. The analysis result is forwarded to process control which controls the nozzles located at the end of the conveyor belt. Depending on the identification result, the material is passed through or ejected by the nozzles.
Technical specification KUSTA1.7MSI / KUSTA1.9MSI / KUSTA2.2MSIsens
| KUSTA1.7MSI | KUSTA1.9MSI |
KUSTA2.2MSIsens | |
| Sensor | InGaAs photodiode array | ||
| Wavelength range | 0.95 µm – 1.7 µm | 1.32 µm– 1.9 µm | 1.62 µm– 2.19 µm |
| Spectral resolution | < 8 nm | ||
| Entrance slit | 50 µm (30 µm or 100 µm optional) | ||
| Distortion error | No astigmatism | ||
| Scan rate | Max. 270 frames/s full frame, 5000 frames/s with smallest ROI modes |
Max. 795 Hz, ROI modes not available |
|
| Possible integration time range | Min. 100 µs, max. 5 s |
Min. 1 µs, max. 10 ms |
|
| Typ. value for PMAmsi illumination | 2100 µs | 300 µs | 450 µs |
| Number of measurement tracks | Max. 320 | Max. 192 | |
| Dispersion/ Pixel | 3.61 nm | 6.0 nm | |
| Digital resolution | 14 bit | 16 bit | |
| Lens | Zeiss F2.4 / 10 mm, NIR corrected | ||
| Power supply camera | 24 V, 2.5 A | ||
| Environmental operating temperature | 0 °C to +50 °C | 0 °C to +45 °C | |
| Environmental operating humidity range | 20 % to 90 % (non-condensing) |
20 % to 80 % (non-condensing) |
|
| Weight camera | 16.8 kg | ||
| Chassis dimensions camera (LxWxH) | 295 mm x 166 mm x 345 mm | ||
| Chassis dimensions camera incl. mirror unit (LxWxH) | 400 mm x 166 mm x 345 mm | ||
| Illumination unit | PMAmsi with reflectors LR30 or LR50 | ||
| Distance camera - belt | Width of conveyor belt x 1.04 | ||
| Conveyor belt width | 500 mm – 2800 mm | 500 mm – 2000 mm | |
| Vertical clearance | 300 mm (LR30) or 500 mm (LR50) | ||
| Conveyor belt speed | Up to 2.5 m/s | ||
| Particle size sorting material | 2 mm - 40 mm | ||
| Process interface | TCP/IP or UDP protocol | ||
| Connection | Push-Pull plugs, 1Gigabit Ethernet | ||
| Protection level | IP67 | ||
| Optionals | Mirror unit, installation bridge, control cabinet with control PC and power supplies | ||
Product pictures
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uniSPECx.xHSI - NIR hyperspectral imaging cameras for science & industry
High-speed real time analysis and chemical imaging
The high performance hyperspectral cameras uniSPEC1.7HSI, uniSPEC1.9HSI and uniSPEC2.2HSIsens are predominantly used in industrial applications for quality control.
The cameras are characterised by their high analytical precision and can therefore be used for a variety of demanding identifications like analytical tasks of small grained materials (> 2 mm) or chemical imaging of objects with structured material composition. Semi-quantitative analysis in minerals industry, quality control of food and monitoring of coating processes are further applications of LLA high performance hyperspectral cameras.
Further, scientific applications are possible, i.e. uniSPECx.xHSI may be used in R&D.
Additional equipment is listed below.
Suitable software for LLA NIR technology is described here.
Technical specification imaging spectrograph
| uniSPEC1.7HSI | uniSPEC1.9HSI | uniSPEC2.2HSIsens | |
| Camera type | Push-broom imaging camera | ||
| Wavelength range | 0.95 µm – 1.7 µm | 1.32 µm – 1.9 µm | 1.62 µm - 2.19 µm |
| Spectral resolution | < 8 nm | ||
| Image size (spatial x spectral) | Max. 9.6 x 11.6 mm² | ||
| Entrance slit | 50 µm (30, 100 µm optional) | ||
| Effective slit length | 9.6 mm | ||
| Numeric aperture | F/2.4 | ||
| Lens | NIR corrected, Zeiss F2.4 / 10 mm, other lenses available upon request | ||
| Distorsion error | No astigmatism | ||
| Track deviation | Keystone < 0.1 pixel, 3 µm absolute |
Keystone < 0.06 pixel, 3 µm absolute |
|
| Wavelength distortion | Smile < 0.03 pixel, 0.9 µm absolute |
Smile < 0.018 pixel, 0.9 µm absolute |
|
Technical specification 2D spectral camera
| uniSPEC1.7HSI | uniSPEC1.9HSI | uniSPEC2.2HSIsens | |
| Sensor | InGaAs photodiodes array, thermo electric cooled | ||
| Image frame (spatial x spectral) | 320 pixel x 256 pixel | 192 pixel x 96 pixel | |
| ROI modes | Min. 8 x 320 pixel, Max. 256 x 320 pixel |
Not available | |
| Scan rate | Max. 270 frames/s full frame, 5000 frames/s smallest ROI mode |
Max. 795 Hz | |
| Integration time | Min. 100 μs, Max. 5 s |
Min. 1 μs, Max. 10 ms |
|
| Dispersion/Pixel | 3.61 nm | 6.0 nm | |
| Digital resolution | 14 bit | 16 bit | |
Product pictures
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uniSPEC0.9HSI - Ultraviolet-visible hyperspectral camera for analytical imaging
The ultraviolet-visible (UV-VIS) hyperspectral camera uniSPEC0.9HSI is the latest member of LLA´s product line of hyperspectral camera systems uniSPECx.xHSI, especially designed for applications in the ultraviolet and visible spectral ranges.
Using this new CMOS-based technology, it is now possible to perform analysis in a wavelength range from 350 nm to 950 nm. The camera was developed for a multiplicity of applications, ranging from industry to scientific laboratory experiments, such as:
■ Analytical measurements (color-analysis, process and quality control),
■ Identification of minerals,
■ Food inspection and sorting,
■ Life Science (fluorescence, screening, ...)
Additional equipment is described below.
Suitable software for LLA UV-VIS technology is available here.
The UV-VIS hyperspectral camera uniSPEC0.9HSI is equipped with a configurable CMOS sensor and can be operated in several different measurement modes, hence matching the camera´s spatial and spectral resolutions to the requirements of any application.
Furthermore, the UV-VIS hyperspectral camera uniSPEC0.9HSI is available in two versions an enhanced spectral resolution version (uniSPEC0.9HSI_w) and high spatial resolution version (uniSPEC0.9HSI_s).
The UV-VIS hyperspectral camera uniSPEC0.9HSI can be combined with the NIR-hyperspectral cameras uniSPECx.xHSI, providing coverage of the full wavelength range from UV to NIR. The data format and user interface are similar to those already used in LLA Instruments´ NIR hyperspectral cameras; hence, the new UV-VIS hyperspectral camera uniSPEC09.HSI can easily be integrated in pre-existing systems.
Technical specification uniSPEC0.9HSI
| Mode | Full Frame | Binning Mode 3 or 6 |
Binning Mode 5 or 10 |
|---|---|---|---|
|
Compatibility |
Stand-alone |
Compatible with NIR camera uniSPEC1.7HSI |
Compatible with NIR camera |
| Sensor type | CMOS | ||
| Sensor temperature stabilisation | Active, by Peltier element | ||
| No. pixels* / pixel size | 1920 x 1100 / 5 µm | Three-fold 640 x 366 / 15 µm Six-fold 320 x 183 / 30 µm |
Five-fold 384 x 219 / 25 µm Ten-fold 192 x 109 / 50 µm |
| Wavelength range | 350 nm — 950 nm | ||
| Spectral resolution(linear dispersion/pixel) | 0.365 nm | Three-fold: 1.1 nm Six-fold: 2.19 nm |
Ten-fold: 3.66 nm Five-fold: 1.83 nm |
| Dynamic range | 12 bit | Three-fold 14 bit Six-fold 16 bit |
Five-fold 15 bit Ten-fold 16 bit |
| Scan rate | Min. / Max. 10 Frames/s | Three-fold Min: 96 Frames/s Max: 115 Frames/s Six-fold Min: 96 Frames/s Max: 358 Frames/s |
Five-fold Min: 158 Frames/s Max: 343 Frames/s Ten-fold Min: 158 Frames/s Max: 579 Frames/s |
| Exposure time | Min: 22 µs Max: 30 ms |
Min: 4 µs Max: 10 ms |
Min: 4 µs Max: 6 ms |
| Number of measurement tracks* | Max. 1920 | Three-fold Max. 640 Six-fold Max. 320 |
Five-fold Max. 384 Ten-fold Max. 192 |
| Lens | Standard lens F1.9 / 10 mm Further focal lengths on request |
||
| Power supply camera | 24 V, 2.5 A | ||
| Environmental operating temperature | +5 °C to +45 °CMax. rel. humidity 90 % (non-condensing) | ||
| Weigth camera | 16.8 kg | ||
| Dimensions camera (L x W x H) | 295 mm x 166 mm x 345 mm | ||
| Dimensions camera incl. deflexion unit (L x W x H) |
400 m x 166 mm x 345 mm | ||
| Illumination unit | PMAmsi with reflector LR30 or LR50 (depending on vertical clearance) | ||
| Distance camera - belt | uniSPEC0.9HSI_s: Belt width x 1.08 uniSPEC0.9HSI_w: Belt width x 1.89 |
||
| Conveyor belt width | 500 mm — 2000 mm | ||
| Vertical clearance | 300 mm (LR30) or 500 mm (LR50) | ||
| Conveyor belt speed | Up to 2.5 m/s | ||
| Particle size sorting material | 0.5 mm — 40 mm | ||
| Process interface | TCP/IP or UDP protocol | ||
| Connection | Phoenix sockets (M12) for power supply and ethernet connection | ||
| Protection level | IP67 | ||
| Optional | Deflexion unit, installation bridge, control cabinet wit control PC and power supplies | ||
*: uniSPEC0.9HSI_s
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uniSPECx.xFOM - Fiberoptic NIR hyperspectral cameras
Multi point measurement for analytical quality control
The NIR hyperspectral cameras uniSPEC1.7FOM, uniSPEC1.9FOM and uniSPEC2.2FOM (uniSPECx.xFOM) combine LLA Instruments’ NIR hyperspectral imaging technology (e.g. uniSPECx.xHSI) and fibre optics instead of an objective as optical element.
The fibre optical hyperspectral camera is advantageous in case small installation heights are requested for large conveyor belt widths. The flexibility of the fibre cables enables e.g. online quality control of finished products on various conveyor belts which may even be many meters apart from each other. Generally, uniSPECx.xFOM and uniSPECx.xHSI are suitable for the same application fields.
The uniSPECx.xFOM can be equipped with up to 64 optical fibre cables. The optical fibre cables consist of low-OH quartz material, enabling a high speed transmission of NIR radiation to the spectrometer. The high frame rates of the uniSPECx.xFOM (270 Hz for uniSPEC1.7FOM and uniSPEC2.2FOM; 795 Hz for uniSPEC1.9FOM) ensure a better performance at high conveyor belt speeds compared to the multiplexed NIR spectrometer uniSPECx.xMPL-24V.
The uniSPECx.xFOM is integrated into a control cabinet including optical fibre cables, splice box and an industrial PC for camera control. The industrial PC includes camera control software and pre-configured application software, depending on analysis (sorting) task. The control cabinet has a degree of protection level of IP54 (camera itself IP 65). Additional equipment such as automated calibration and illumination unit is described below.
Technical specification uniSPECx.xFOM
| 2 D spectral camera | uniSPEC1.7FOM | uniSPEC1.9FOM | uniSPEC2.2FOM |
| Camera type | Push-broom imaging camera | ||
| Spectral range | 0.95 μm – 1.7 μm | 1.32 µm – 1.9 µm | 1.25 μm – 2.17 μm |
| Spectral resolution | <8 nm | ||
| Sensor | InGaAs photodiode array | ||
| Image Frame (spatial x spectral) | 320 pixel x 256 pixel | 192 pixel x 96 pixel | 320 pixel x 256 pixel |
| Dispersion/Pixel | 3.6 nm | 6 nm | 3.6 nm |
| Frame rate | 270 fps (410 fps in ROI mode) | Up to 795 Hz (no ROI mode available) | 270 fps (410 fps in ROI mode) |
| Power supply | 24 V DC, 2.5 A | ||
| Operating temperature range | +5 °C up to +45 °C | ||
| Humidity | 20 % up to 90 % | ||
Technical specification fibres
| Single fibre, patch field and fibre coupling | uniSPEC1.7FOM uniSPEC1.9FOM uniSPEC2.2FOM |
| Wavelength range | 350 nm - 2600 nm |
| Transmission/m | > 95 % between 400 nm and 2200 nm |
| Outer diameter Core/Cladding/Jacket |
105 µm/125 µm/150 µm |
| Operating temperature range | -20 °C up to +85 °C |
| Fibre cable outputs | Max. 64 |
Product pictures
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Optical Equipment
Optical equipment for KUSTAx.xMSI, uniSPECx.xHSI, uniScanRGB
To ensure the maximum performance of LLA cameras, we recommend the usage of our optical equipment:
■ Illumination unit PMAmsi-230V,
■ Installation bridge MB,
■ Calibation unit CLm/ CUa
■ RGB line scan camera uniScanRGB and
■ Valve control for pleumatic ejection units.
The line scan camera uniScanRGB can be equippend optionally with calibration unit, installation bridge, illumination unit and valve control.
All information regarding these accessories are listed below.
Illumination unit PMAmsi
The illumination unit PMAmsi is used in combination with a hyperspectral camera for the identification of diffuse reflecting NIR materials in online process control. The system is suitable for both non-transparent and non-black material as well as only partly reflecting material.
The illumination unit is installed above the conveyor belt which carries the sorting material. The measurement distance of 500 mm is suitably for larger pieces. A second version with a distance of
300 mm is available for the sorting of smaller particles e.g. PET-flakes.
The contact free measurement is performed while transporting the material below the illumination unit. The illumination unit can be combined with an installation bridge for an easier setup and adjustment of camera and illumination unit.
Components and customisation
The illumination unit PMAmsi consists of two parallel illumination rows (LU) which are slightly tilted towards each other. The double-sided illumination unit reduces shadow formation on the input material stream, leading to an enhanced identification rate. The internal NIR halogen light bulbs generate a single, focused light beam across the conveyor belt. Both illumination rows are connected to each other by mounting plates.
The illumination unit is available in the standard versions given below:
■ 1000 mm, 1600 mm, 2000 mm and
■ 2800 mm in combination with two NIR cameras
■ Customised lengths between 500 mm - 2000 mm in a 200 mm scheme on request
(Product description, e.g. PMAmsi1200 refers to effective measurement width)
The following models are available:
■ Linear reflector LR50 for 500 mm measurement distance or LR30 for 300 mm measurement distance
■ Additional cover and connectors for air cooling recommended for environmental temperature > +45 °C
■ 115 V version available
■ Optional available for standard versions: PMAmsiXXXXeco provides approx. 50% reduced lamp power towards the standard versions. The eco-model is available only in combination with the eco-model of the NIR hyperspectral cameras.
| Illumination | PMAmsi |
|---|---|
| Characteristics | Double sided, light focused on plane of measurement |
| Measurement width | 500 mm to 2800 mm |
| Illumination area in 500 mm distance | 40 mm x measurement width |
| NIR sources | Linear halogen light bulbs, 230 V or 120 V version available |
| Protection level | IP65 |
Product pictures
Installation Bridge
The installation bridge was developed for an easy setup and adjustment of the KUSTAx.xMSI and uniSPECx.xHSI cameras regarding the illumination unit PMAmsi.
The installation bridge is mounted onto the lateral panels of the illumination unit PMAmsi. For a flexible adjustment of the field of view (FOV), two different vertical adjustments (coarse and fine) are integrated. The camera is mounted on an especially developed installation plateau. The installation plateau is adjustable in three dimensions for exact positioning of the camera.
The installation bridge is available for subsequent versions of PMAmsi illumination units:
■ Length: from 800 mm to 2000 mm
■ Measurement distances of 300 mm (LR30) or 500 mm (LR50)
■ Detection on belt or in free-fall mode
In case a package consisting of hyperspectral camera, illumination unit PMAmsi and installation bridge is purchased, the assembly and camera adjustment for the required FOV will be performed prior delivery. The complete setup can be easily integrated into sorting machines and sorting facilities. The complete setup is secured by bolts with integrated damping (buffer) which are included in the scope of delivery.
Calibration CUa and CLm
Exceptional results require exact measurements. A periodical calibration of the measurement system is necessary to maintain high quality results.
The calibration can be done manually utilizing the calibration line CLm. The CLm consists of an aluminium frame which holds the calibration material. Handle bars are integrated for easier handling.
The illumination unit PMAmsi can be equipped with the automatic calibration unit CUa for the automation of the calibration. The calibration unit CUa includes two support arms, the calibration line CLa, a motor and the electronic control unit. The motor-driven support arms move the calibration line into the calibration plane. This process takes only a few moments. The CLa is moved back into the protected parking position after calibration.
Dependent on the brightness of the sample material, three different calibration materials are available:
■ Version Bright - suitable for standard applications in paper and plastic recycling, and bright (white) materials in general
■ Version Medium - suitable for darker materials such as gray rock
■ Version Dark - suitable for dark to black materials
RGB line scan camera
The hyperspectral imaging NIR cameras KUSTAx.xMSI and uniSPECx.xHSI can be combined with the RGB line scan camera uniScanRGB. The RGB line scan camera is mounted directly on the NIR camera by adapting plates. NIR- and colour information are combined as one identification result in the control and analysis software. Additional equipment for synchronisation or triggering between both cameras is not necessary.
For further information regarding technical parameters please check the following link to the stand-alone version of the RGB line scan camera uniScanRGB.
Valve control for pneumatic ejection units in sorting machines
The NIR hyperspectral imaging cameras KUSTAx.xMSI can be optionally equipped with a valve control for pneumatic ejection unit in sorting machine systems. In addition to the standardised device control software, a complete solution for machine builders is available to realise sorting processes much easier.
The valve control unit consists of an ethernet fieldbus coupler, digital output modules of each 16 single channels are mounted side by side. Depending on the required configuration level, up to 1024 fast-switching-air-valves can be controlled. Fieldbus coupler is directly connected to a control-PC of the process spectrometer via ethernet interface.
According to device control software KustaMSI, all functions to communicate with the valve control unit is already given. An individual material identification method can be loaded and sorts to be eject can be chosen in the sort table. The device control software transmits corresponding signals while sorting process to the valve control unit in real-time. The software evaluates important parameter for valve control such as e.g. time delay between identification and ejection (delay) as well as the adjustment of the close-open times of the valves.
Technical specification
Ethernet fieldbus coupler
| Connection | 2 x RJ-45 |
| Transfer rate | 10/100 Mbits/s |
| Voltage supply | 24 V DC (-25 % ... +30 %) |
| Input current max. | 280 mA at 24 V DC |
| Max. number bus modules | 64 |
| Protection level | IP 20 |
16-channel digital output module
| Number of outputs | 16 |
| Voltage via power jumper contacts | 24 V DC |
| Output current per channel max. | 0.5 A |
| Cable cross-section | Unifilar: 0.08…1.5 mm² Finely stranded: 0.25…1.5 mm² |